Mesoporous silica is a versatile material for energy, environmental, and medical applications. Here, for the first time, we report a flame aerosol synthesis method for a class of mesoporous silica with hollow structure and specific surface area exceeding 1000 m2 g-1 . We show its superior performance in water purification, as a drug carrier, and in thermal insulation. Moreover, we propose a general route to produce mesoporous nanoshell-supported nanocatalysts by in situ decoration with active nanoclusters, including noble metal (Pt/SiO2 ), transition metal (Ni/SiO2 ), metal oxide (CrO3 /SiO2 ), and alumina support (Co/Al2 O3 ). As a prototypical application, we perform dry reforming of methane using Ni/SiO2 , achieving constant 97 % CH4 and CO2 conversions for more than 200 hours, dramatically outperforming an MCM-41 supported Ni catalyst. This work provides a scalable strategy to produce mesoporous nanoshells and proposes an in situ functionalization mechanism to design and produce flexible catalysts for many reactions.
Keywords: Catalysts; Flame Aerosol Process; In Situ Functionalization; Mesoporous Silica; Methane Reforming.
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