We present a sensor that utilizes a modified single-frequency split beam metasurface reflector to measure the refractive index of materials ranging from one to three. Samples are placed into a cavity between a PCB-etched dielectric and a reflecting ground plane. It is illuminated using a 10.525 GHz free-space transmit horn with reflecting angles measured by sweeping a receiving horn around the setup. Predetermined changes in measured angles determined through simulations will coincide with the material's index. The sensor is designed using the Fourier transform method of array synthesis and verified with FEM simulations. The device is fabricated using PCB milling and 3D printing. The quality of the sensor is verified by characterizing 3D printed dielectric samples of various infill percentages and thicknesses. Without changing the metasurface design, the sensing performance is extended to accommodate larger sample thicknesses by including a modified 3D printed fish-eye lens mounted in front of the beam splitter; this helps to exaggerate changes in reflected angles for those samples. All the methods presented are in agreement and verified with single-frequency index measurements using Snell's law. This device may offer a viable alternative to traditional index characterization methods, which often require large sample sizes for single-frequency measurements or expensive equipment for multi-frequency parameter extraction.
Keywords: 3D printing; index of refraction; metamaterials; metasurface; microwave optics; transformation optics.