Ethylene-Propylene-Methylene/Isoprene Rubber/SiO₂ Nanocomposites with Enhanced Mechanical Performances and Deformation Recovery Ability by a Combination of Synchronously Vulcanizing and Nanoparticle Reinforcement

It is highly desired yet challenging to develop advanced elastomers with excellent mechanical properties, including high strength and toughness. In this work, strong and tough rubber/rubber compound vulcanizates were facilely prepared by blending ethylene-propylene-methylene (EPM) and isoprene rubber (IR) together with dicumyl peroxide (DCP) and subsequent vulcanization, since both EPM and IR can be vulcanized synchronously by DCP and the well-crosslinked structure of EPM/IR vulcanizate presented a stable phase separation state. By tuning their composition, EPM/IR vulcanizates could present remarkably improved mechanical strength and toughness, as well as excellent energy dissipation and deformation recovery abilities. Furthermore, EPM/IR/SiO₂ nanocomposites with better properties were prepared by introducing silica nanoparticles into EPM/IR vulcanizates. It was found that the high toughness and strength of EPM/IR vulcanizates and EPM/IR/SiO₂ nanocomposites mainly resulted from the combination of stretchability of EPM and strain hardening of IR. Their excellent energy dissipation and deformation recovery abilities were related to the macromolecular characteristics of EPM and IR, compatibility between EPM and IR, and their crosslinking dynamics.